The most fundamental design difference between these two earbuds is their fit philosophy. The Audio-Technica ATH-AC5TW uses an open-ear form factor, meaning it rests on the outer ear rather than sealing the ear canal. This preserves ambient sound awareness — a real-world advantage for outdoor use or situations where staying alert matters — but it comes at the cost of passive noise isolation. The OnePlus Buds 4, by contrast, adopts a traditional in-ear design that physically seals the canal, delivering better passive isolation and generally a more stable, secure fit during movement. The ATH-AC5TW includes wingtips to compensate for the inherently less-secure open-ear hold, while the OnePlus Buds 4 relies on its in-ear seal alone for retention.
Weight is another significant gap: the ATH-AC5TW weighs 21 g per earbud versus just 9.46 g for the OnePlus Buds 4. That is more than double the mass, and over extended listening sessions an open-ear bud sitting on the ear at that weight can create noticeable fatigue or pressure points — something the lighter OnePlus pair largely avoids. On durability, the OnePlus Buds 4 holds a clear edge with an IP55 rating, offering protection against both dust ingress and low-pressure water jets. The ATH-AC5TW's IPX4 rating covers only sweat and light splashes, with no rated dust resistance — a meaningful limitation in outdoor or gym environments.
Both products are fully wireless with no neckband, no RGB lighting, no display, and stereo speaker configurations, so those aspects are evenly matched. Overall, the OnePlus Buds 4 holds a clear design advantage: it is significantly lighter, better protected against the elements, and its in-ear fit offers superior passive isolation. The ATH-AC5TW's open-ear approach serves a specific use case — situational awareness — but the weight penalty and lower IP rating make it the more niche choice from a pure design standpoint.